Scan_0001.jpg
MONOGRAPH NO. 4.
THE SUN RISES IN THE WEST
— A Managerial Viewpoint
H. C. Parekh
BOMBAY CHAMBER
OF
COMMERCE & INDUSTRY
Mackinnon Mackenzie Building
Ballard Estate, Bombay 400 038.
1
Scan_0002.jpg
|
SR. NO. |
TITLE |
DATE |
PAGE NO. |
|
1. |
The Sun rises in the West—Part
I |
17.11.86 |
1 |
|
2. |
The Sun rises in the West—Part
II |
28.11.86 |
5 |
|
3. |
The Sun rises in the West—Part
III |
8.12.86 |
9 |
|
4. |
The Sun rises in the West—Part
IV |
15.12.86 |
12 |
|
5. |
The Sun rises in the West—Part
V |
27.12.86 |
15 |
|
6. |
The Sun rises in the West—Part
VI |
22.1.87 |
19 |
|
7. |
The Sun rises in the West—Part
VII |
28.1.87 |
24 |
|
8. |
Freedom at Midnight |
1.1.87 |
28 |
|
9. |
'Scala-mobile escalator' |
16.8.84 |
31 |
|
10. |
Technocrats on the new horizon |
18.12.84 |
34 |
|
11. |
Reducing manpower |
6.12.85 |
36' |
|
12. |
Productivity & unemployment |
12.2.86 |
41 |
|
13. |
A country fights back |
3.8.86 |
43 |
|
14. |
Not alone |
20.8.86 |
45 |
|
15. |
Point of no Return? |
24.8.86 |
47 |
|
16. |
No Escape in the sky |
29.8.86 |
49 |
|
17. |
The Good Times/The Bad Times |
5.9.86 |
51 |
|
18. |
Catch them doing something
Right |
23.9.86 |
54 |
© H. C. Parekh
1987
Price Rs. 20
Published by B. P. Gunaji.
Bombay Chamber of Commerce &
Industry,
Mackinnon Mackenzie Building,
Bombay - 400 038.
PRINTED IN INDIA
by Arun Naik at Akshar Pratinioop
P. Ltd.,
42, Ambedkar Marg,
Bombay - 400 031.
Scan_0003.jpg
Introduction
Even at the best of times,
communicating, effectively is a difficult task. Whereas most managements are
willing to spend huge sums of money for public relations and advertising—which
is communicating with the external world—they are quite reluctant to spend time
or energy talking to their own employees.
Whatever little "talking
with" that takes place, is done during times of trouble, such as a strike
or a lock-out or a go-slow.
I am therefore happy that the
Chamber decided to bring out this monograph consisting of a few selected
employer-employee communications regularly being sent out by Mr. H.C. Parekh in
the past 7 years, to 7,000 employees of the company he works for.
I do hope this will encourage
some managers to initiate an on-going dialogue with the employees of their
companies.
N. M. DESAI
President
February 10, 1987
BOMBAY CHAMBER OF
COMMERCE & INDUSTRY
A word about this book
This publication is very unusual
in the sense that, for the first time, a compilation of messages from a General
Manager to his staff—supervisory as well as authorised workforce—has been made,
and this will perhaps be considered unconventional for a Chamber. However, in
the pages that follow are contained excerpts from circulars and others such
material which highlight a manager's attempts to try to establish a continuous
wave-length with those working in his organisation. It was felt that this
effort deserves to be brought to the notice of members and others who have been
greatly concerned with the imperative need to evolve a healthy human
relationship in a mechanical environment. The ideas and observations contained
in these articles are Mr. Parekh's and in bringing out this book the Chamber
has merely tried to act as a vehicle of information dissemination,
notwithstanding the fact that these messages were initially intended for the
workforce in a single member company.
Scan_0004.jpg
Author's Preface
Indian Companies love to complain
about the intransigence of their workers. How many managements realise that
lack of communicating with their employees could be the root cause?
This nation has to find a way out
of the atmosphere of confrontation prevailing in the industrial relations
climate, a few hometruths will have to be understood. These include:
—new forms of co-operation will
be required.
—steady blurring of classic
employer/employee relationship
—talking to employees (in a
paternalistic manner) mostly when there is a crisis of some kind will just not
do.
Time is running out and a
revolutionary process of "attitude change" has to be induced.
Governmental legislation on the cards will give employees more say in the
participative process. Do we want to wait for this? Why have a situation where
management is "SUSPECT" and where workers are "WARY"? why
wait for a confrontational situation, be it a strike, lockout, go-slow,
suspension of operation, or closure?
Managers will have to do some
direct and plain talking to the employees not only on bargainable issues but on
ALL issues which affect the company and therefore everyone working in it. We
have to do this day-in and day-out, when the going is bad and when it is good.
This monograph comprises a select
list of articles (both in MARATHI & ENGLISH) which I have issued to our
employees over the last seven years. The message which I have tried to convey
is, "The traditional role of the union (using collective bargaining power)
to get wage increases and turning a myopic eye to the company's problems, does
not help. If company's profitability and productivity both go down, both, the
management and the unions are faced with a series of unpleasant options. Actual
case studies from all over the world serve to bring out the need for taking
employees into confidence at the earliest. This should not be a 'fad' but a
continuous process".
H. C. PAREKH
General Manager (Powai) Larsen
& Toubro Limited
The Sun rises in the West—Part
I
Dear Friends,
As children, we learned in
Geography that the Sun rises in the East. It first rises in Japan, then in
India, thereafter in Europe and finally in America.
Europeans are waking-up when we
are almost ready for lunch! They are behind us by 4-5 hours. We are ahead of
them.
But not when it comes to creating
jobs.
When it comes to creating new
jobs, the Sun rises in the West!
I did not believe myself until I
read an article
"Europe starts to create
Jobs"—(Fortune—July 7, 1986).
It is a good article, but it is
difficult to understand.
So I decided to rewrite it in
simple words which you can understand.
With lots of figures, the article
tries to prove the following points:
POINT NO. 1
Using their collective-bargaining
power, Unions manage to get big wage increases for workers, year-after-year.
They also manage to get narrow, rigid job-classification
("This-is-not-my-job" type of work rules).
POINT NO. 2
Companies' costs keep rising (due
to ever-increasing employee-cost).
So their product-cost rises,
forcing them to raise selling prices. In the meantime, productivity keeps at
same level—or even drops—due to rigid job-classification. This pushes up
product cost still higher.
In the meantime, competitors are
doing something smart (we will talk about this soon), to push up their
productivity and keep their costs down. A high-cost company starts losing
orders. Sales and production go down but costs remain high.
And if you think this is true of
Europe but not in India, I quote from
1-
Scan_0005.jpg
Shri Rajiv Gandhi's inaugural
address at the National Conference on Productivity in New Delhi on October 29,
1986.
I was told by an industrialist
from Bombay the other day that the lowest paid unskilled employee in his
industry gets Rs. 2300 a month. The demand is to double the salary and reduce
the working days by 100 days a year so that 25 per cent more people can be
employed. The result is that he is going to shut down his factory in Bombay and
move out into a district where such demands don't come about.
The unions must be more
responsible, they must work for the rights of the workers but the rights of the
workers must be linked with the increased productivity and efficiency of the
worker.
POINT NO. 3
Company's profitability (profits
as a percentage of sale) goes down—(as in our own case. Do you recollect my
circular on Economy (Co-operation) Drive) ECD-3 of July 28, 1986, showing
L&T's falling profitability and rising wage bill?). Sometimes even profit
amount goes down.
POINT NO. 4
Companies start one or all of the
following actions:
(a) Stop further recruitment (as
in our case).
(b) Lay-off or retrench employees
(if the law permits).
(c) Encourage employees for early
retirement (voluntary).
(d) Stop or reduce
sub-contracting (to keep own employees busy, produce components at a much
higher cost as compared to buying from outside. Although this is alright for a
short time, if this is continued for long, it further pushesup the product
cost!.)
(e) Start an Economy-Drive (as in
our case).
(f) Invest, whatever little
profits are there, in more and more automatic machinery which can work with
less number of operators.
(g) Start new factories in remote
locations where labour-costs are low.
(h) And if nothing works, close
down or sell off the factory (if the law permits).
(i) And finally—in a country like
ours—if the law does not permit you to close down the factory, let the
government take it over and run it for ever (using tax payers' money) at a
loss!
2
(Some of these points are
mine—not mentioned in FORTUNE article).
POINT NO. 5
With factories stopping
recruitment or retrenching or closing down, Union's influence reduces. Less and
less employees want to become members of Unions.
Realising that economy is slowing
down and unemployment is rising, the Government and unions get worried.
So the Government passes laws
which make it easier for companies to "hire-and-fire"—hire workers
when business is good and fire (lay off or retrench) when business is bad.
Adjust employee strength according to business conditions.
The Unions also become more
reasonable and agree to remove rigid job-classification and introduce flexible
and liberal work-rules.
POINT NO. 6
Wage increases granted are less
than the rate of inflation (i.e. the rate at which prices are rising in the
market). Wage-increase does not neutralise one hundred per cent the rising
prices. This means a decrease in the purchasing power of the workers.
POINT NO. 7
Decrease in labour-cost, brings
down product-cost. Companies can keep the selling-prices constant for longer
periods.
If at the same time,
labour-productivity also goes up, a company can afford actually to reduce its
selling prices! This can bring more orders.
POINT NO. 8
If a company (or a country) can
manage for 5 to 7 years,
(a) to keep wage increases below
the inflation rate and
(b) to improve productivity by 5
per cent each year, then there can be so many orders that it can afford to,
(i) expand existing factories;
(ii) put up new factories;
(iii) increase employment;
(iv) share its prosperity with
employees.
Now if all the above stated
points sound so much like fairy-tale, please do challenge me to prove it with
facts and figures! Even if you
3
Scan_0006.jpg
don't, I will share with you some
harsh facts of today's industrial life in the second part of this circular next
week.
November 17, 1986
4
The Sun rises in the West—Part
II
In Part I of this circular, I had
mentioned that the European unions used their muscle power (of collective
bargaining or blackmailing?) to obtain annual wage increases which were higher
than the inflation rate.
This means there was more than
100 per cent neutralization.
Which means, in real terms, the
purchasing power of Pound or D.M. or Franc or Lira (like our "rupee"
these are European currencies) actually went up as far as the workers were
concerned.
This Fact (No. 1) can be easily
seen from the following graph:
Fact No. 1
(Graph showing EUROPE (1971 -
1980) on the X-axis for Years and Y-axis for Percentage. Annual Wage Increase
is $13.4\%$ and Inflation rate is $10.1\%$).
Since L&T is an enlightened
company, it has been "copying" Europe sincerely in this matter! If
you are not already aware, take a look at the following graph:
5
Scan_0007.jpg
Fact No. 2
- Wages includes: Basic + D. A. + H. R. A. + Sp.
Allowance + Medical + L. T. A.
(Graph showing an INDEX on the
Y-axis from 0 to 800 and Years from 1971 to 1986 on the X-axis. 'Powai SSA
Wages *' rises to 642, and 'CPI' rises to 279.)
Infact this is one item in which
we are ahead of Europe & America:
Fact No. 3
RISE IN LABOUR-COST IN 16 YEARS
Adjusted for Inflation
(1986 over 1970)
(Bar chart showing Percentage
rise on Y-axis. U. S. A. is $10\%$, EUROPE is $50\%$, and L&T is $115\%$).
6
And this is not all! What about
the INDIRECT LABOUR cost?—
Such as:
—Provident Fund
—Gratuity
—Welfare
(Transport/Medical/Canteen, etc.)
—Leave
??
In this case let us compare
ourselves with the British! After all they ruled over India for 150 years and
made sure that we got some of their worst habits!
Fact No. 4
(Graph showing Labour, Social
Security, & Other Indirect Cost (as percentage of Wage-bill) on the X-axis.
Percentage on Y-axis from 0 to 25. Britain is $16.15\%$, L&T is $19.06\%$
(For 1984-85) and $9.55\%$ in 1968, and $16.6\%$ in 1986 for L&T.)
And the Unions were kept pressing
the managements for higher and higher wages—especially in the
"unskilled" category! These "school-kids" were twisting the
tail of the Unions!
To understand let us take the
example of L&T.
|
1975 |
1985 |
|
|
1. Highly-Skilled Wages |
Rs. 690.00 |
Rs. 2,307.00 |
|
2. Unskilled Wages |
Rs. 296.00 |
Rs. 1,407.00 |
|
Ratio |
HS |
2.33 |
|
US |
7
Scan_0008.jpg
And to see "how", look
at the following graph:
Fact No. 5
RATIO (Wage Spread):
Highly Skilled Wages
Unskilled Wages
(Graph with RATIO on Y-axis and
Years 1975 to 1985 on X-axis. The line for L&T goes from 2.33 to 1.64. The
line for German Metal Industries is a straight line at 1.15).
This means US Wages rose at a
much faster rate, but the wages of HS category rose comparatively slower. So
the "gap" reduced. Will this gap someday disappear altogether?
Anyway what happened?
The "US" workers priced
themselves out of the market! No one wanted them and more and more became
"unemployed (Jobless)". In my next circular I will show to you, how
the employment situation got worse, due to rapidly rising wages.
November 28, 1986
8
The Sun rises in the West—Part
III
So what happened when the wages
of the unskilled workmen rose rapidly?
The inevitable happened!
Result No. 1
(Bar chart showing
UNEMPLOYMENT-RATE (EUROPE) of Young (20 Yr. - 24 Yr.) Unskilled Workers on
Y-axis as Percentage. 1975 is $7.65\%$ and 1985 is $23.5\%$).
Within 10 years, their
unemployment rate jumped-up 3 times! And if you are still not convinced that,
High Wages $\to$ Automation $\to$
Unemployment then look at the following:
In the 12 year period (1973-1985)
Europe lost 50 lakh jobs in the manufacturing (most of these in the unskilled
category).
And in one single year (1981) it
lost 19 lakh jobs!
But during the same period Europe
could create only 15 lakh new jobs. (Do you remember that the European
labour-cost rose by 50 per cent—adjusted for inflation—during 1970-1986?)
9
Scan_0009.jpg
Result No. 2
(Graph showing EUROPE Total
Unemployment (Young + Old) on Y-axis as Percentage. 1975 is $4.5\%$, 1980 is
$6.55\%$, and 1985 is $11.8\%$).
And what was happening in America
during 1973-1986?
Result No. 3
America created 240 lakh jobs!
Reason:
After adjusting for inflation,
American labour-cost rose by only 10 per cent during 1970-1986!
The conclusion is inescapable!
A country can create jobs only if
it could keep its labour-cost low.
Ideally, the wages (and salaries,
too!) should rise slower than the inflation-rate.
But if you insist that the wages
should rise faster than the inflation-rate you should be prepared for
the following!
Result No. 4
WORK-FORCE GROWTH (EUROPE) -
ANNUAL INCREASE
(Bar chart showing Work Force in
lacs/year on Y-axis. 1970 $\to$ 1980 is $10$ lacs/year, $1980 \to 1985$ is
$6.92$ lacs/year, $1985 \to 1990$ (Estimated) is $3.65$ lacs/year, and $1990
\to 1995$ is $3.65$ lacs/year).
10
How long before the European
work-force STOPS growing altogether? 2001 A.D.?
But while we are waiting for the
work-force to stop growing, the Union membership has already STOPPED growing!
In case of doubt, look at the
following chart:
Result No. 5
UNION-MEMBERSHIP (EUROPE)
(Graph showing Union Membership
(in lacs) on Y-axis and Years 1974 to 1986 on X-axis. Membership is around 430
in 1974, rising to around 500 in 1979/1980 and then staying around 500 in
1986).
And the Unions were not the only
ones getting worried! The European governments were even more worried! Some of
them—like the French government—depended upon the Unions for their power.
So you would think that they
would not do anything to anger the Unions!
Think again!—while you are
waiting for my next circular.
December 8, 1986
11
Scan_0010.jpg
The Sun rises in the West—Part
IV
To improve employment situation,
the French Government finally did something!
In January 1986, it passed a law,
—which gave the companies a right
to introduce flexible working hours, if they would reduce the average work-week
from 39 hours to 38 hours!
So in one stroke, French
Government expects to achieve TWO results,
Result No. 6
—Increase employment opportunity
by decreasing working hours.
Result No. 7
—Increase productivity of
labour-force by giving management flexibility.
The French Company MERLIN-GERIN
did not lose time.
—It rescheduled work-time.
—It introduced round-the-clock,
six-days-a-week, working in its factory.
1980 - 62 Hours/Week
1986 - 102 Hours/Week
French Government also found out
something else!
Hundreds of companies were
applying for "laying-off" workers—because they had no work to give to
their workers.
But
In $13$ per cent of the cases,
the labour-inspector was refusing permission (in Bombay, what is this
percentage? Will the Labour Commissioner, please enlighten!)
So,
The Government passed a new law
and removed the power of the labour-inspector to refuse lay-off!
12
The Germans were red in the face!
The French had taken the lead!!
Not to be out-foxed, the German
Government sprang a surprise.
It passed a new law,
Which allows companies to hire
workers on "Contract of up to 18 months. When the contract ends, companies
can lay-off the workers!!"
How did the GERMAN Industry
react?
Here are two examples:
(a) West German Metal Industry
reduced work-week from an average of 40 hours/week to $38.5$ hours/week without
reducing pay!
(b) German car-manufacturer
VOLKSWAGEN.
—In $1982/83$ froze recruitment
for $18$ months.
—In $1984-85$, hired $19000$
workers.
—In $1986$, plans to add $10000$
workers.
Net Result No. 8
—19 European (OECD) Countries are
expected to create $800,000$ jobs in $1986!$ the best performance since $1979$.
Question
How did this reversal become
possible?
Answer
Through a realisation on the part
of the workmen—and the Unions that if JOBS are to be saved, two things must
happen:
(1) Restrictive
Work-Rules/Practices must go
Example
Amalgamated Union on Engineering
Workers (AUEW) has $10$ lakh members in Britain.
For creating a mere $500$ jobs,
it recently agreed to NISSAN MOTOR CO. (of Japan) who wants to start a factory
in Britain—to wipe-out restrictive work-rules.
This is the same Union, which
prevented closing of BRITISH LEYLAND—a car company—and saved thousands of jobs,
by co-operating with the management and removing restrictive work-rules (rigid
job-classifications)
And before I go on to tell you
what in the SECOND thing that must happen in order to create jobs, I
would like you to take a look at some of the restrictive, work-practices
existing in our own POWAI FACTORY right now!!
13
Would you like me to find out the
current unemployment rate in Europe or America and compare it to the figures
mentioned in the text?
That's a lot of material! I have
converted the text from all ten uploaded image files and arranged it by
filename for you.
📄 Text Conversion by
Filename
Scan_0001.jpg
MONOGRAPH NO. 4.
THE SUN RISES IN THE WEST
— A Managerial Viewpoint
H. C. Parekh
BOMBAY CHAMBER
OF
COMMERCE & INDUSTRY
Mackinnon Mackenzie Building
Ballard Estate, Bombay 400 038.
1
Scan_0002.jpg
|
SR. NO. |
TITLE |
DATE |
PAGE NO. |
|
1. |
The Sun rises in the West—Part
I |
17.11.86 |
1 |
|
2. |
The Sun rises in the West—Part
II |
28.11.86 |
5 |
|
3. |
The Sun rises in the West—Part
III |
8.12.86 |
9 |
|
4. |
The Sun rises in the West—Part
IV |
15.12.86 |
12 |
|
5. |
The Sun rises in the West—Part
V |
27.12.86 |
15 |
|
6. |
The Sun rises in the West—Part
VI |
22.1.87 |
19 |
|
7. |
The Sun rises in the West—Part
VII |
28.1.87 |
24 |
|
8. |
Freedom at Midnight |
1.1.87 |
28 |
|
9. |
'Scala-mobile escalator' |
16.8.84 |
31 |
|
10. |
Technocrats on the new horizon |
18.12.84 |
34 |
|
11. |
Reducing manpower |
6.12.85 |
36' |
|
12. |
Productivity & unemployment |
12.2.86 |
41 |
|
13. |
A country fights back |
3.8.86 |
43 |
|
14. |
Not alone |
20.8.86 |
45 |
|
15. |
Point of no Return? |
24.8.86 |
47 |
|
16. |
No Escape in the sky |
29.8.86 |
49 |
|
17. |
The Good Times/The Bad Times |
5.9.86 |
51 |
|
18. |
Catch them doing something
Right |
23.9.86 |
54 |
© H. C. Parekh
1987
Price Rs. 20
Published by B. P. Gunaji.
Bombay Chamber of Commerce &
Industry,
Mackinnon Mackenzie Building,
Bombay - 400 038.
PRINTED IN INDIA
by Arun Naik at Akshar Pratinioop
P. Ltd.,
42, Ambedkar Marg,
Bombay - 400 031.
Scan_0003.jpg
Introduction
Even at the best of times,
communicating, effectively is a difficult task. Whereas most managements are
willing to spend huge sums of money for public relations and advertising—which
is communicating with the external world—they are quite reluctant to spend time
or energy talking to their own employees.
Whatever little "talking
with" that takes place, is done during times of trouble, such as a strike
or a lock-out or a go-slow.
I am therefore happy that the
Chamber decided to bring out this monograph consisting of a few selected
employer-employee communications regularly being sent out by Mr. H.C. Parekh in
the past 7 years, to 7,000 employees of the company he works for.
I do hope this will encourage
some managers to initiate an on-going dialogue with the employees of their
companies.
N. M. DESAI
President
February 10, 1987
BOMBAY CHAMBER OF
COMMERCE & INDUSTRY
A word about this book
This publication is very unusual
in the sense that, for the first time, a compilation of messages from a General
Manager to his staff—supervisory as well as authorised workforce—has been made,
and this will perhaps be considered unconventional for a Chamber. However, in
the pages that follow are contained excerpts from circulars and others such
material which highlight a manager's attempts to try to establish a continuous
wave-length with those working in his organisation. It was felt that this
effort deserves to be brought to the notice of members and others who have been
greatly concerned with the imperative need to evolve a healthy human
relationship in a mechanical environment. The ideas and observations contained
in these articles are Mr. Parekh's and in bringing out this book the Chamber
has merely tried to act as a vehicle of information dissemination,
notwithstanding the fact that these messages were initially intended for the
workforce in a single member company.
Scan_0004.jpg
Author's Preface
Indian Companies love to complain
about the intransigence of their workers. How many managements realise that
lack of communicating with their employees could be the root cause?
This nation has to find a way out
of the atmosphere of confrontation prevailing in the industrial relations
climate, a few hometruths will have to be understood. These include:
—new forms of co-operation will
be required.
—steady blurring of classic
employer/employee relationship
—talking to employees (in a
paternalistic manner) mostly when there is a crisis of some kind will just not
do.
Time is running out and a
revolutionary process of "attitude change" has to be induced.
Governmental legislation on the cards will give employees more say in the
participative process. Do we want to wait for this? Why have a situation where
management is "SUSPECT" and where workers are "WARY"? why
wait for a confrontational situation, be it a strike, lockout, go-slow,
suspension of operation, or closure?
Managers will have to do some
direct and plain talking to the employees not only on bargainable issues but on
ALL issues which affect the company and therefore everyone working in it. We
have to do this day-in and day-out, when the going is bad and when it is good.
This monograph comprises a select
list of articles (both in MARATHI & ENGLISH) which I have issued to our
employees over the last seven years. The message which I have tried to convey
is, "The traditional role of the union (using collective bargaining power)
to get wage increases and turning a myopic eye to the company's problems, does
not help. If company's profitability and productivity both go down, both, the
management and the unions are faced with a series of unpleasant options. Actual
case studies from all over the world serve to bring out the need for taking
employees into confidence at the earliest. This should not be a 'fad' but a
continuous process".
H. C. PAREKH
General Manager (Powai) Larsen
& Toubro Limited
The Sun rises in the West—Part
I
Dear Friends,
As children, we learned in
Geography that the Sun rises in the East. It first rises in Japan, then in
India, thereafter in Europe and finally in America.
Europeans are waking-up when we
are almost ready for lunch! They are behind us by 4-5 hours. We are ahead of
them.
But not when it comes to creating
jobs.
When it comes to creating new
jobs, the Sun rises in the West!
I did not believe myself until I
read an article
"Europe starts to create
Jobs"—(Fortune—July 7, 1986).
It is a good article, but it is
difficult to understand.
So I decided to rewrite it in
simple words which you can understand.
With lots of figures, the article
tries to prove the following points:
POINT NO. 1
Using their collective-bargaining
power, Unions manage to get big wage increases for workers, year-after-year.
They also manage to get narrow, rigid job-classification
("This-is-not-my-job" type of work rules).
POINT NO. 2
Companies' costs keep rising (due
to ever-increasing employee-cost).
So their product-cost rises,
forcing them to raise selling prices. In the meantime, productivity keeps at
same level—or even drops—due to rigid job-classification. This pushes up
product cost still higher.
In the meantime, competitors are
doing something smart (we will talk about this soon), to push up their
productivity and keep their costs down. A high-cost company starts losing
orders. Sales and production go down but costs remain high.
And if you think this is true of
Europe but not in India, I quote from
1
Scan_0005.jpg
Shri Rajiv Gandhi's inaugural
address at the National Conference on Productivity in New Delhi on October 29,
1986.
I was told by an industrialist
from Bombay the other day that the lowest paid unskilled employee in his
industry gets Rs. 2300 a month. The demand is to double the salary and reduce
the working days by 100 days a year so that 25 per cent more people can be
employed. The result is that he is going to shut down his factory in Bombay and
move out into a district where such demands don't come about.
The unions must be more
responsible, they must work for the rights of the workers but the rights of the
workers must be linked with the increased productivity and efficiency of the
worker.
POINT NO. 3
Company's profitability (profits
as a percentage of sale) goes down—(as in our own case. Do you recollect my
circular on Economy (Co-operation) Drive) ECD-3 of July 28, 1986, showing
L&T's falling profitability and rising wage bill?). Sometimes even profit
amount goes down.
POINT NO. 4
Companies start one or all of the
following actions:
(a) Stop further recruitment (as
in our case).
(b) Lay-off or retrench employees
(if the law permits).
(c) Encourage employees for early
retirement (voluntary).
(d) Stop or reduce
sub-contracting (to keep own employees busy, produce components at a much
higher cost as compared to buying from outside. Although this is alright for a
short time, if this is continued for long, it further pushesup the product
cost!.)
(e) Start an Economy-Drive (as in
our case).
(f) Invest, whatever little
profits are there, in more and more automatic machinery which can work with
less number of operators.
(g) Start new factories in remote
locations where labour-costs are low.
(h) And if nothing works, close
down or sell off the factory (if the law permits).
(i) And finally—in a country like
ours—if the law does not permit you to close down the factory, let the
government take it over and run it for ever (using tax payers' money) at a
loss!
2
(Some of these points are
mine—not mentioned in FORTUNE article).
POINT NO. 5
With factories stopping
recruitment or retrenching or closing down, Union's influence reduces. Less and
less employees want to become members of Unions.
Realising that economy is slowing
down and unemployment is rising, the Government and unions get worried.
So the Government passes laws
which make it easier for companies to "hire-and-fire"—hire workers
when business is good and fire (lay off or retrench) when business is bad.
Adjust employee strength according to business conditions.
The Unions also become more
reasonable and agree to remove rigid job-classification and introduce flexible
and liberal work-rules.
POINT NO. 6
Wage increases granted are less
than the rate of inflation (i.e. the rate at which prices are rising in the
market). Wage-increase does not neutralise one hundred per cent the rising
prices. This means a decrease in the purchasing power of the workers.
POINT NO. 7
Decrease in labour-cost, brings
down product-cost. Companies can keep the selling-prices constant for longer
periods.
If at the same time,
labour-productivity also goes up, a company can afford actually to reduce its
selling prices! This can bring more orders.
POINT NO. 8
If a company (or a country) can
manage for 5 to 7 years,
(a) to keep wage increases below
the inflation rate and
(b) to improve productivity by 5
per cent each year, then there can be so many orders that it can afford to,
(i) expand existing factories;
(ii) put up new factories;
(iii) increase employment;
(iv) share its prosperity with
employees.
Now if all the above stated
points sound so much like fairy-tale, please do challenge me to prove it with
facts and figures! Even if you
3
Scan_0006.jpg
don't, I will share with you some
harsh facts of today's industrial life in the second part of this circular next
week.
November 17, 1986
4
The Sun rises in the West—Part
II
In Part I of this circular, I had
mentioned that the European unions used their muscle power (of collective
bargaining or blackmailing?) to obtain annual wage increases which were higher
than the inflation rate.
This means there was more than
100 per cent neutralization.
Which means, in real terms, the
purchasing power of Pound or D.M. or Franc or Lira (like our "rupee"
these are European currencies) actually went up as far as the workers were
concerned.
This Fact (No. 1) can be easily
seen from the following graph:
Fact No. 1
(Graph showing EUROPE (1971 -
1980) on the X-axis for Years and Y-axis for Percentage. Annual Wage Increase
is $13.4\%$ and Inflation rate is $10.1\%$).
Since L&T is an enlightened
company, it has been "copying" Europe sincerely in this matter! If
you are not already aware, take a look at the following graph:
5
Scan_0007.jpg
Fact No. 2
- Wages includes: Basic + D. A. + H. R. A. + Sp.
Allowance + Medical + L. T. A.
(Graph showing an INDEX on the
Y-axis from 0 to 800 and Years from 1971 to 1986 on the X-axis. 'Powai SSA
Wages *' rises to 642, and 'CPI' rises to 279.)
Infact this is one item in which
we are ahead of Europe & America:
Fact No. 3
RISE IN LABOUR-COST IN 16 YEARS
Adjusted for Inflation
(1986 over 1970)
(Bar chart showing Percentage
rise on Y-axis. U. S. A. is $10\%$, EUROPE is $50\%$, and L&T is $115\%$).
6
And this is not all! What about
the INDIRECT LABOUR cost?—
Such as:
—Provident Fund
—Gratuity
—Welfare
(Transport/Medical/Canteen, etc.)
—Leave
??
In this case let us compare
ourselves with the British! After all they ruled over India for 150 years and
made sure that we got some of their worst habits!
Fact No. 4
(Graph showing Labour, Social
Security, & Other Indirect Cost (as percentage of Wage-bill) on the X-axis.
Percentage on Y-axis from 0 to 25. Britain is $16.15\%$, L&T is $19.06\%$
(For 1984-85) and $9.55\%$ in 1968, and $16.6\%$ in 1986 for L&T.)
And the Unions were kept pressing
the managements for higher and higher wages—especially in the
"unskilled" category! These "school-kids" were twisting the
tail of the Unions!
To understand let us take the
example of L&T.
|
1975 |
1985 |
|
|
1. Highly-Skilled Wages |
Rs. 690.00 |
Rs. 2,307.00 |
|
2. Unskilled Wages |
Rs. 296.00 |
Rs. 1,407.00 |
|
Ratio |
HS |
2.33 |
|
US |
7
Scan_0008.jpg
And to see "how", look
at the following graph:
Fact No. 5
RATIO (Wage Spread):
Highly Skilled Wages
Unskilled Wages
(Graph with RATIO on Y-axis and
Years 1975 to 1985 on X-axis. The line for L&T goes from 2.33 to 1.64. The
line for German Metal Industries is a straight line at 1.15).
This means US Wages rose at a
much faster rate, but the wages of HS category rose comparatively slower. So
the "gap" reduced. Will this gap someday disappear altogether?
Anyway what happened?
The "US" workers priced
themselves out of the market! No one wanted them and more and more became
"unemployed (Jobless)". In my next circular I will show to you, how
the employment situation got worse, due to rapidly rising wages.
November 28, 1986
8
The Sun rises in the West—Part
III
So what happened when the wages
of the unskilled workmen rose rapidly?
The inevitable happened!
Result No. 1
(Bar chart showing
UNEMPLOYMENT-RATE (EUROPE) of Young (20 Yr. - 24 Yr.) Unskilled Workers on
Y-axis as Percentage. 1975 is $7.65\%$ and 1985 is $23.5\%$).
Within 10 years, their
unemployment rate jumped-up 3 times! And if you are still not convinced that,
High Wages $\to$ Automation $\to$
Unemployment then look at the following:
In the 12 year period (1973-1985)
Europe lost 50 lakh jobs in the manufacturing (most of these in the unskilled
category).
And in one single year (1981) it
lost 19 lakh jobs!
But during the same period Europe
could create only 15 lakh new jobs. (Do you remember that the European
labour-cost rose by 50 per cent—adjusted for inflation—during 1970-1986?)
Scan_0009.jpg
Result No. 2
(Graph showing EUROPE Total
Unemployment (Young + Old) on Y-axis as Percentage. 1975 is $4.5\%$, 1980 is
$6.55\%$, and 1985 is $11.8\%$).
And what was happening in America
during 1973-1986?
Result No. 3
America created 240 lakh jobs!
Reason:
After adjusting for inflation,
American labour-cost rose by only 10 per cent during 1970-1986!
The conclusion is inescapable!
A country can create jobs only if
it could keep its labour-cost low.
Ideally, the wages (and salaries,
too!) should rise slower than the inflation-rate.
But if you insist that the wages
should rise faster than the inflation-rate you should be prepared for
the following!
Result No. 4
WORK-FORCE GROWTH (EUROPE) -
ANNUAL INCREASE
(Bar chart showing Work Force in
lacs/year on Y-axis. 1970 $\to$ 1980 is $10$ lacs/year, $1980 \to 1985$ is
$6.92$ lacs/year, $1985 \to 1990$ (Estimated) is $3.65$ lacs/year, and $1990
\to 1995$ is $3.65$ lacs/year).
10
How long before the European
work-force STOPS growing altogether? 2001 A.D.?
But while we are waiting for the
work-force to stop growing, the Union membership has already STOPPED growing!
In case of doubt, look at the
following chart:
Result No. 5
UNION-MEMBERSHIP (EUROPE)
(Graph showing Union Membership
(in lacs) on Y-axis and Years 1974 to 1986 on X-axis. Membership is around 430
in 1974, rising to around 500 in 1979/1980 and then staying around 500 in
1986).
And the Unions were not the only
ones getting worried! The European governments were even more worried! Some of
them—like the French government—depended upon the Unions for their power.
So you would think that they
would not do anything to anger the Unions!
Think again!—while you are
waiting for my next circular.
December 8, 1986
11
Scan_0010.jpg
The Sun rises in the West—Part
IV
To improve employment situation,
the French Government finally did something!
In January 1986, it passed a law,
—which gave the companies a right
to introduce flexible working hours, if they would reduce the average work-week
from 39 hours to 38 hours!
So in one stroke, French
Government expects to achieve TWO results,
Result No. 6
—Increase employment opportunity
by decreasing working hours.
Result No. 7
—Increase productivity of
labour-force by giving management flexibility.
The French Company MERLIN-GERIN
did not lose time.
—It rescheduled work-time.
—It introduced round-the-clock,
six-days-a-week, working in its factory.
1980 - 62 Hours/Week
1986 - 102 Hours/Week
French Government also found out
something else!
Hundreds of companies were
applying for "laying-off" workers—because they had no work to give to
their workers.
But
In $13$ per cent of the cases,
the labour-inspector was refusing permission (in Bombay, what is this
percentage? Will the Labour Commissioner, please enlighten!)
So,
The Government passed a new law
and removed the power of the labour-inspector to refuse lay-off!
12
The Germans were red in the face!
The French had taken the lead!!
Not to be out-foxed, the German
Government sprang a surprise.
It passed a new law,
Which allows companies to hire
workers on "Contract of up to 18 months. When the contract ends, companies
can lay-off the workers!!"
How did the GERMAN Industry
react?
Here are two examples:
(a) West German Metal Industry
reduced work-week from an average of 40 hours/week to $38.5$ hours/week without
reducing pay!
(b) German car-manufacturer
VOLKSWAGEN.
—In $1982/83$ froze recruitment
for $18$ months.
—In $1984-85$, hired $19000$
workers.
—In $1986$, plans to add $10000$
workers.
Net Result No. 8
—19 European (OECD) Countries are
expected to create $800,000$ jobs in $1986!$ the best performance since $1979$.
Question
How did this reversal become
possible?
Answer
Through a realisation on the part
of the workmen—and the Unions that if JOBS are to be saved, two things must
happen:
(1) Restrictive
Work-Rules/Practices must go
Example
Amalgamated Union on Engineering
Workers (AUEW) has $10$ lakh members in Britain.
For creating a mere $500$ jobs,
it recently agreed to NISSAN MOTOR CO. (of Japan) who wants to start a factory
in Britain—to wipe-out restrictive work-rules.
This is the same Union, which
prevented closing of BRITISH LEYLAND—a car company—and saved thousands of jobs,
by co-operating with the management and removing restrictive work-rules (rigid
job-classifications)
And before I go on to tell you
what in the SECOND thing that must happen in order to create jobs, I
would like you to take a look at some of the restrictive, work-practices
existing in our own POWAI FACTORY right now!!
13
Scan_0011.jpg
- Getting ready to leave as early as an hour before
actual closing time.
- Breaking for lunch earlier than the scheduled time
and leaving the place of work for canteen earlier.
- Collecting funds for different purposes during
working hours.
- Spending time for planning and purchase of material
for pujas, felicitations, etc.
- Punching cards before changing into uniforms.
- Tendency to waste time at the start and end of the
shift and also before and after tea/lunch recess.
- Extended tea breaks.
- Visiting dispensaries for very minor non-industrial
ailments which can be treated during non-working hours.
- Employees gathering in groups and chit-chatting for
long durations.
- "This is not my job" attitude.
Those of you who think the list
is incomplete, please do write to me!
December 15, 1986
14
The Sun rises in the West—Part
V
While I am waiting for the list
of our restrictive work-practices to grow, I promised to tell you what is the SECOND
THING that must happen for creating jobs.
And that happens to be
"Wage-increases" will
have to be less than the inflation rate.
Example
In France, FORD MOTOR CO. was
giving wage-increases as high as 10 per cent during 1980-84.
Last 2 years, it is giving no
more than 4 per cent
Example
The current average
inflation-rate in Europe is 6 per cent. Expected rise in manufacturing pay in
1986 is 5.75 per cent. All wages are now increasing roughly in line with
prices!
Example
According to Mr. Larry Mishel, an
American Researcher, there had been an average 13 per cent decline in wages
since 1973 when adjusted for inflation.
Result No. 9
Adjusted for inflation, wage-cost
of manufacturing a single unit of product declined by 0.3 per cent from 1982 to
1985!!—bringing back ability to compete with the world.
Writing in the Economic Times
of December 4, 1986, ("America Worries Over lost competitiveness"),
Jayshree Sengupta gives us following information:
|
In 1985 |
||
|
Japan |
America |
|
|
1. Average Annual Work-Hours |
2100 |
1800 |
|
2. Paid Annual Vacation (Days) |
14.6 |
19.6 |
|
3. Vacation Enjoyed (Days) |
6.2 |
19.6 |
|
4. Increase in Hourly Factory
Output |
5.6% |
2.2% |
15
Scan_0012.jpg
But coming back to the question,
"Why is America succeeding
in creating jobs?"
Let us look at the following
chart from Business Week (Sept. 22, 1986).
(Bar chart showing Compensation
Gains for all Private Industry Workers. Percentage Change from Previous Year on
Y-axis. 1981 is 10.0, 1982 is 7.4, 1983 is 6.0, 1984 is 5.4, 1985 is 4.4, 1986
is 3.8.)
From the chart shown above, can
we conclude that,
Lower Wages $\to$ Lower Product
cost $\to$ More Demand $\to$ More jobs $\to$ Factory Expansion $\leftarrow$
And while we are on the subject
of wages, let us see what is happening 18000 Kms. away from America.
In POWAI!
Annual Average Wage Bill per DR
Employee (Powai+ Madh)
Percentage Increase Over Previous
Year
*Basic+D.A.+Payroll Related
Allowances
(Bar chart showing Percentage
Increase over Previous Year (1979-80 to 1985-86). 79-80 is 15.0, 80-81 is 23.5,
81-82 is 19.4, 82-83 is 11.9, 83-84 is 28.8, 84-85 is 22.4, 85-86 is 10.4).
16
I know that some of you will
immediately jump to the conclusion and say,
"That is why we are losing
jobs in Powai. Look at the following chart"
DR-Employee Strength at Powai1
(Bar chart showing Number of
Employees on Y-axis. JAN 1979 is 3937, JAN 1986 is 3790 with a decrease of
(-147)).2
Let me assure you that there are
other reasons as well, the most important being that no industry is allowed to
ex3pand within Greater Bombay.
But, of course, fast-rising wages
continue to be the main concern—not only for L&T but for almost all the
leading engineering companies of Bombay, as you can see from the following
chart:
Total Emoluments—1985 (Over
1983=100)
(Graph showing Index on Y-axis
from 0 to 100. Comparing Semi-skilled Workmen (Min. of Grade) for Company A
(77), Co. B L&T (59), Co. C (55), Co. D (41.4), Co. E (39), Co. F (26.8),
Co. G (26.4), Co. H (25.1)).
Scan_0013.jpg
And if you want to know what is
happening to the profitability of these companies, keep looking at the Notice
Board for my next Circular.
December 27, 1986
18
The Sun rises in the West:
Part VI
The imaginary dateline that
divides "To-day" from "Tomorrow" passes in the Pacific
Ocean.
Look up any good map of the
world. You will find that when the island of TONGA is getting ready to welcome
Monday morning, a few hundred kilometres in the East, the residents of SAMOA
island decide to lie in bed for another half-an-hour because it is a beautiful
Sunday morning!
So that is as far west as the Sun
can rise! No farther. For our purpose, let the Sun, this time rise in the city
of DETROIT—the car-capital of America.
Some 30 years ago (in 1956), I
spent one summer-vacation in Detroit, working as a draftsman, in a company
called Massey-Ferguson Ltd. It was a temporary job. Many American companies
hire college-students for a short period of 2/3 months during their summer
vacation and I was one of the lucky ones.
But perhaps it was more than mere
luck.
From 1948 to 1955, for nearly 7
years, I had spent all of my vacations in the repair-garage of my brother in
Rajkot. He was a dealer of Ferguson tractors and 35 years ago, farmers did not
know how to use a tractor nor did the mechanics know how to repair one. So
there were plenty of tractors to be repaired and many-a-times I was in the
garage well beyond the midnight trying to find fault in the hydraulic system.
In those 6/7 years, I learnt a lot about Ferguson Tractors—and may be that is
why I got the job in Detroit.
With very few friends, all I
could do on the long week-ends (Saturday and Sunday weekly-off days) was to
walk for many miles on the Grand River Avenue—a straight road that perhaps
stretches for $10/15$ kms. And with thousands of second hand cars (which appeared
brand new to me) for sale on both sides of this road, Detroit made a deep
impression on me. It was truly the industrial-capital of America just as Bombay
is the industrial capital of India.
Detroit was the power-house of
the American Economy. When Detroit sneezed, America caught cold. Almighty
Detroit fought (and
19
Scan_0014.jpg
won) all major battles of
American economic Mahabharata!
And 30 years later, in 1986,
Detroit is living through the Mahabharata once again—except that this time it
is a different episode.
Those of you who have read
Mahabharata well, know that, after defeating the Kaurava army, Arjuna became
very proud and considered himself an "Almighty". So Lord Krishna
decided to teach him a lesson. He asked Arjuna to escort a group of "Gopis"
through the jungle and provide them protection. Half-way through the jungle, a
small number of ordinary robbers challenged Arjuna who at once readjusted his
famous bow "Gandiva" and started shooting arrows in the direction of
the robbers. Disregarding the arrows, the robbers attacked, captured Arjuna,
tied-up his hands and feet and ran-away with the Gopis!
So Tulsidas was inspired to
write,
"Kahe Arjun Luntio, Wohi
Dhanush Wohi Ban"
In Detroit too, the mightiest of
the mighty is licking dust at the feet of ordinary robbers! The Mighty General
Motors!! The car (manufacturing) King of America!
And you don't have to guess
"how", I will tell you.
(1) GM Profits
1983 - $ 5.5$ billion
1985 (est.) - $0$ (zero) (Trying
very hard to avoid a "loss")
(2) GM's Market Share
During the last 5 years, GM has
lost its market-share from 46 per cent to 42 per cent.
So what does GM do?
(1) On Nov. 6, 1986, GM announced
plans to shut down 11 factories during the next 18 months, reducing capacity to
70 per cent.
(2) GM plans to cut its salaried
work-force (office-staff) by 25 per cent and reduce its fixed cost by Rs.
$6,500$ crores ($5$ billion) every year. GM will also retrench 29000 workers
(about 4 per cent of work force).
(3) Reduce price of a car by
$1500$.
(a few days ago Premier
Automobile reduced the price of PADMINI model by Rs. $6500$ calling it
"ECONOMY MODEL").
(4) Sell cars on
"hire-purchase" with interest-rate of 0 to $2.9$ per cent.
20
(I am told you can drive away a
PADMINI car by paying Rs. $24000$ now and rest in easy instalments—no more
waiting 7 years or paying "ON" money!)
And since the customers are
getting tough with GM, GM is getting tough with the Union! (GM stands for
General Motors—not General Manager!).
Union has a role to play!
United Auto Worker (UAW) is the
Labour-Union of GM
UAW has agreed to reduce the
number of assembly-line job classification from 140 to 2!
UAW also agreed to adopt a team
approach which will put 6 to 12 workers in charge of a production area, and try
out a 4-day work-week (3 unpaid weekly-off) on one shift!
Five years ago when Chrysler Car
Company (also in Detroit) was about to close-down UAW (it is the same Union for
all American Car Companies) accepted a wage-cut from $12/hour$ to $8/hr!$—33
per cent reduction.
The fatso!
But with fat labour-costs, the
mighty Detroit has become flabby! It is not in a fighting shape!
Look at 1986 Wages in Car
industry:
(Bar chart showing $/Hour on
Y-axis. U.S.A. is $25$, JAPAN is $15$, SOUTH KOREA is $2.5$).
21
Scan_0015.jpg
That makes American cars
expensive, very expensive!
Look at their
production-costs/car:
(Bar chart showing $ in Thousand
on Y-axis. GM is $11,500$, Ford is $9,800$, Chrysler is $9,300$, S. Korean
(Hyundai) is $5,000$, Yugoslavia (Yugoimport) is $4,000$).
And the profits are shrinking
AMERICAN CAR INDUSTRY
(Bar chart showing $ in Million
on Y-axis. 1984 is $9.8$ billion, 1985 is $8.1$ billion, 1986 (est.) is $7.1$
billion (on a sale of $123$ billion)).
At $96.4$ billion annual sales
(1985), General Motors is the World's largest industrial company.
And although
—its market-share is shrinking
—its capacity is shrinking
(closing down old factories),
—its profits are shrinking.
22
it is installing $20$ billion
worth of automatic machinery to
—reduce costs/car
—remain competitive
So that it can survive!
The Sun may, afterall rise on the
West coast of Lake Erie where Detroit is situated!
January 22, 1987
23
Scan_0016.jpg
The Sun rises in the West?
No—in the Middle East! Part VII
Perhaps you know that the biggest
share-holders (therefore, owners?) of L&T are the Financial Institutions
like,
— UTI (Unit Trust of India)
— LIC (Life Insurance
Corporation)
etc. etc.
Between them, I believe, they
hold more than 35 per cent of L&T shares and they nominate members on our
Board of Directors. The Board takes policy-decisions and guides the destiny of
the company.
Now, if BKS (Bharatiya Kamgar
Sena) were to be the largest share-holder of L&T, what kind of
policy-decisions would they take with respect of L&T?
— Future operations?
— Current operations?
I do not know!
I will not even guess!!
But I do know about a large
trade-union federation (like our INTUC, AITUC, etc.) of Israel and the kind of
decision it is taking in a company it OWNS!!
The Federation : HISTADRUT
Membership : 12 lakhs workers
Group of Companies : KOOR
INDUSTRIES
"owned" by this Union
KOOR size:
KOOR is the largest manufacturing
industry in the Middle-East, with 250 subsidiaries and offices in 40 countries.
|
1985 Revenue |
|
|
1985 Revenue |
: Rs. $3120.00$ Crores |
|
1985 Profit |
: Rs. $22.75$ Crores |
24
KOOR products
Ammunition/Mortars
Electronic Products
Antibiotic Drugs
Mayonnaise (like butter)
Pilotless Airplanes!
KOOR compensation:
— 20 per cent higher than other
Israel companies
— One month bonus
KOOR welfare:
- Subsidised meal
- Discount consumer co-operative stores
- Loans (to members) for,
— child care
— college tuition
KOOR actions:
When KOOR's profitability started
going down, what did the owner-Union do?
They did the same thing that
capitalist-management do anywhere else in the World!
They hired a professional
(M.B.A.—Business graduate) Manager Mr. MEIR AMIT to set things right! AMIT took
following actions, fully supported by the Top Management—sorry, Top Union!
- Closed money-losing motor factory
- Cement Factory
(a) Reduced manpower from 900 to
600 (33 per cent less)
(b) Increased production from
300,000 Tons to 700,000 Tons ($+233$ per cent)
- Added new products in—
(a) electronics
(b) metals
(c) chemicals
- Tripled (3 times) employment in 9 years'
time.
- Located new-plants in unpopulated parts of Israel!
- What happened at the Subsidiary companies of KOOR?
25
Scan_0017.jpg
Name of Subsidiary: SOLTAM
Company: TADIRAN
|
SOLTAM |
TADIRAN |
|
|
Product |
: Munition (Bullets/ Bombs) |
: Electronic Products |
|
Sale |
: 1983: Rs. $166.4$ Crores;
1985: Rs. $102.7$ Crores |
: 1985: Rs. $742.3$ crores |
|
Growth Rate |
: ... |
: $1980-1982$: $+20$ per cent;
$1983-1984$: $+5$ per cent |
|
Action |
: Lay-off 20 per cent
2000 workers |
: Lay-off 8% of 12000
workers |
KOOR philosophy:
- President AMIT said,
"I am not a welfare
department of HISTADRUT (the Labour Union who is the owner of KOOR).
- When Union leaders objected to manpower reduction,
AMIT replied,
"I am a good socialist, and
I am in favour of even (uniform) spread of wealth. But first you have to have
something to spread! To spread "nothing" evenly (uniformity) is no
big deal".
- Next President GAVISH said:
"We are in a business that
must make profit: First comes profit, then welfare".
- Not to be left out, Chairman BLUMENTHAL saids,
"For us profit-making is the
measuring-rod that tells us whether we are on the right track".
"Our main aim is to create
jobs. To do that we have to survive in the free market. Jobs should take
precedence over earnings".
And because Union is the sole
owner of KOOR, you would think that they will announce a big dividend, for the
shareholders (that is, for themselves!). Afterall, who is to stop them!
No way!
KOOR management's (I mean
Union's) policy is—
NO DIVIDENDS!—NEVER!
Typical case of
"When a lover gets married
and becomes a husband, he ceases to be a lover!"
26
Moral of the story (for the
Government of India?)
Do not be in a hurry to put a
worker on the Board of Directors.
Let
"Worker-participation-in-Management" begin where it should—on the
shop-floor.
January 28, 1987
27
Scan_0018.jpg
Freedom at Midnight
This is the title of a famous
book written by Mr. Lapierre.
It tells the history of our
country's freedom-struggle and the role played by such eminent persons like
Mahatma Gandhi, Pandit Jawaharlal Nehru, Sardar Patel and others.
It tells how the sacrifices (of
even life) made by thousands of Indian patriots finally led to our country
becoming an independent nation on the midnight of August 14, 1947.
This was nearly 40 years ago—and
a large number of our Powai employees were not even born by that time.
So I can understand that they
neither know nor appreciate why thousands sacrificed their lives for this
freedom!
But is that the reason, why some
of them have taken to a different kind of Freedom at Midnight?
A few days back, a couple of
foremen made a "surprise-visit" of a department at midnight.
And what did they find?
— 7 workmen were playing cards.
— 2 workmen were sitting in the
cloak room.
— 1 worker was sleeping in the
cloak room.
All during working hours!
But there were also 10 other
self-disciplined workmen who were continuing to work at their work-place!—in
the same department!
And then there were 500 other
workmen all over Powai in that second shift who were also working—and trying to
earn their bread honestly!
Apparently the $7+2+1$ workmen
had found a new, young-generation meaning of
"Freedom at Midnight!"
I am not going to reveal the
names of these workmen or the name of their department, but your friends will
tell you when you are eating in the canteen or travelling in the bus.
By now, some of you must be
itching to ask me,
28
"What was the department
supervisor doing all this time?"
But some of you will never ask me
this question!
Because you were asking me a
different question when I met you at the last Worker Education Class, or at the
Lonavala Shibir on Dec. 20, 1986. You were asking me,
"Sir, why do we need so many
shop-supervisors? Our worker-strength is coming down but shop-supervisor
strength is going up. Are they making any contribution to production?"
Although I knew the answer, I
told you to raise this question with your Managers.
But now you know the answer!
— We don't need them full-time
for production.
— But we do need them for
policing!
That night, the shop-supervisor
had left the shop on some urgent work—so in fact, there was no one to do the
policing.
So what happens?
Promptly, 10 out of 20 workmen
stop working!
No wonder, during the 3 year
period (April $81$–April $84$).
— whereas worker-strength went up
by only 23 persons (3676 $\to$ 3699)
— the shop-supervisor strength
went up by 43 persons! (291 $\to$ 334)
Which means,
— In 1981, we needed one
supervisor to supervise 12.60 workers
— In 1984, we needed one
supervisor to supervise 11.07 workers
If only employees would keep
working for the eight-hours whether anybody is watching or not, we could manage
with half the number of Shop-Supervisors!!
And if 160 supervisors could be
spared from the shops, they could do much more productive work like,
— Planning production.
— Getting materials/components.
— Designing tools.
— Making process-sheets
— Conducting method-studies.
— Selecting machineries.
— Laying-down assembly-lines,
etc.
Let me tell you one thing in case
you don't know.
No shop-supervisor likes (let
alone enjoys!) to waste his time looking for missing-from-the-workplace workmen
in the toilets and
29
Scan_0019.jpg
cloak-rooms!
If anything, they hate such work!
It is an unpleasant work. But if it is forced onto them, they will do it.
The purpose of this letter is not
to find fault with certain individuals.
For that, management has the
normal methods of show-cause, charge-sheet, domestic-inquiry, punishment, etc.
The purpose is to find fault with
our behaviour and our attitudes.
Will we behave properly only when
someone is watching us from behind or from above?
If that helps, I would like to
remind all my colleagues—whether working in shops or offices, whether in first
shift, second shift or third shift, that if they are to look-around, they will
find nearby somewhere, a picture of the God, watching them from above!
And if you will listen carefully
(even without closing your eyes!) you will hear Him say
"Work is Worship and I am
Watching YOU all the time!"
30
'Scala-mobile Escalator'4
In Brazil they call it
"Indexation".5
In America they call it COLA
(Cost of Living Adjustment)6
In Italy they call it
Scala-Mobile Escalator7
In India we call it D.A.
(Dearness Allowance)8
But everywhere, it means the same
thing to the employees.9
Whenever inflation pushes up
prices in the market, some index published by the Government will also rise.
(In India, we call it Consumer Price Index—C.P.I.).10
Whenever C.P.I. goes up, D.A.
goes up, putting more money in the hands of an employee.11
The idea is that even though the
prices may have gone up, with the extra D.A. in his hands, he can continue to
purchase the same quantity of articles as before.12
Rising prices raise the cost of
living.13
So the experts thought, "Let
us put mor14e money in the hands of an employee—to take care of the rising
prices—to neutralise the cost-of-living rise."
Fine idea!
In fact, originally this is an
Indian idea!
We, in India, introduced it 40
years ago.
Americans and Italians introduced
it only a few years ago.
Italians call it Scala-mobile
Escalator. Seems like they borrowed the idea from our own escalator-culture
(remember Babul Tripathi?).
Except that they seem to have
discovered something within 5 years (1979-1984) which we have still not
discovered after 40 years! Or do not wish to discover!
And that is,
Everytime D. A. goes up, cost of
production also goes up!
And if cost-of-production goes
up, selling-prices must also go up.
(We were forced to raise the
selling prices of our Switchgear Standard products a few days ago).
31
Scan_0020.jpg
If we do not raise our selling
prices, our profits will go down.
But nobody likes profits to go
down—neither the shareholders nor the employees.
So what is the problem? Just keep
raising the selling prices, whenever costs go up.
But the Italians are thinking.
"No, that won't work. If we
wish to sell fertilizer plants in India, our selling prices must be lower than
the selling prices of the Japanese manufacturers (who last month gave a YEN 6
billion loan to India, to buy a fertilizer plant from Japan) and our
selling-prices must be lower than those of an Indian company called L&T.
But we cannot force L&T to raise its selling prices. All that we can do is
to reduce our costs, by slowing down the scala-mobile escalator. Down with
D.A.!"
If our Mr. V. G. Desai
(Divisional Manager—Chemical Division) could hear the Italians thinking, he
would jump-up and say, "very dangerous thinking!"15
"He means dangerous for
us—for L&T! (VGD, let me assure you, I can feel no love lost for the
Italian workmen!) And with all the affection he has for our own employees he
keeps gazing at the following chart:16
(Graph showing D.A. Rise in
Rs./Month on Y-axis and Month/CPI on X-axis. Min D.A. rises from Rs. 475 to Rs.
1114. C.P.I. rises from 1447 to 2682. The D.A. increase is 17$97\%$ while
C.P.I. increase is 18$85\%$).19
3220
And he wonders,21
- How the Italians (even Japanese) would love to get
a copy of this chart!?22
- Does Indian industry have the "Italian
Option" (of stopping or slowing down the D.A.)? If not,23
- Can people of Powai, possibly increase their
productivity quickly enough to neutralize the following increases in the
wages?24
|
Increase/Employee |
Rs./Month |
|
A. Jan. 1979 Settlement (27Average) |
200 |
|
B. D. A. Increase (Jan.
1979-July 1984) |
475 to 1114 |
|
C. April 1984 Settlement
(Average) |
550 |
|
Total |
1225 to 1864 |
How shall we respond to these
questions?
August 16, 1984
33
Scan_0021.jpg
Technocrats on the new horizon
I recently came across the
following piece of information in 'Business India'—(November 1984).
An Indian industrial worker has
to work more than twelve times as long as his U.S. counterpart to earn enough
to buy the same small basket of food, according to a survey published in
Geneva.
A U.S. factory employee can earn
enough to buy a kilo of meat, a litre of milk, 500 grams of bread, plus fish,
butter, potatoes, sugar and oranges in one hour 30 minutes—but his Indian
equivalent has to work 22 hours 38 minutes to buy the same things.
Is this not terrible? Must
L&Tites at Powai, have to work so much longer than the American workers, to
buy the same quantity?
Have you ever wondered why?
I will tell you why!
This is because Indian workers
who are producing these things are very inefficient and unproductive! They are
taking too much time to produce the milk and the meat and the bread and the
sugar and all those other things! They are not working fast enough and smart
enough! So naturally their cost of production is high—making their products
expensive!
And to be able to buy these
expensive products, we need more money. And to earn more money we need to work
longer than our American friends.
So far we talked about our having
to work longer—but what about others who buy L&T products?
Do they also have to work longer
to buy our switchgear and our cement plants and our dairy equipment because
these are very expensive?
And why are these very expensive?
Because we take too many hours to produce these!
Perhaps we will never know,
because there is hardly an L&T product which is purchased by the common man
on the street (except perhaps our MK Starter which is bought by the Indian
farmer for his
34
pumping set!).
And the industrialists who
purchases our equipment does not have to "complain" to us about our
high cost. He has an option to buy it from other companies—at a lesser cost!
Would you like to know the
productivity of the Indian worker?
Here are a few examples:
- STEEL
In our steel factories, one
worker is able to manufacture 60 tons of steel in one year.
In Japan, one worker produces 200
tons of steel in the same time!
- TEXTILE
One Indian worker produces 3 tons
of textile (cloth) in one year.
A Japanese worker produces 10
tons of cloth in one year!
- SUGAR
An Indian worker produces 24 tons
of sugar in a year.
An American? 430 tons!
- RICE
In India, one hectare produces
1870 kgs of rice.
In Korea one hectare produces
6780 kgs!
And these are 2/3 years old
figures!
No wonder Mr. Chandrakant
Kirloskar is worried!
At one place in the following
article he writes,
"In Japan, 125 men
manufacture 20,000 pumps and here in India (in Kirloskar's own factory at
Devas) as many as 750 persons manufacture only 10,000 pumps. What a
contrast!"
So when it comes to manufacturing
pumps, the Japanese are 12 times more productive than us!1
To find out why, please read the
following article.2
December 18, 19843
354
Scan_0022.jpg5
Reducing manpower6
What is common between7
a) Refrigerator Industry8
b) Central Government Staff
Strength9
c) Tamil Nadu Electricity Board
Agreement with Union?10
Apparently nothing—except that
the following reports appeared on a newspaper on the same day!11
What difficulties are being faced
by refrigerator manufacturers? To name a few:12
— Rising material/Component
Costs13
— Rising labour costs14
— Heavy taxes (excise etc.)15
— Fierce competition (entry of
Voltas)16
— Slack demand.17
The report says Kelvinator is
carrying a stock of one LAKH refrigerators valued at Rs. 30 crores!18
This is despite reports that
Kelvinator has not raised its selling prices during last 5 years—and this is
despite the fact that Kelvinator employees raised their productivity by 75 per
cent in the same 5 years (from 8 refrigerators per employee per month to 14
19refrigerators per employee per month).
Amongst the products that we make
at Powai, do we have any which will end-up like refrigerators with profit
margin of only 0.8 to 0.5 per cent?
In my February circular, I had
also mentioned about the productivity of Maruti-employees.
36
Last month, while in Delhi, I got
the latest figures about Maruti from one of their senior executives.
The news-report on the
"Central Government Staff Strength" speaks of
— Winding up departments/sections
— Reducing Staff
— Weeding-out inefficient,
unwanted corrupt employees
— Recruitment freeze of last 3
years
— 10 per cent reduction in staff
strength
— Sub-contracting/Leasing out
— Surrendering unfilled posts
— Handing over loss-making units
to private sector
But if a private-sector unit
starts making loss, who shall it hand-over itself to?
To Government!
No chance! The Government is not
likely to make that mistake again!
And as far as other
private-sector companies are concerned, there are few willing to take over a
"Sick" unit. And if ever someone is ready, his first condition is,
— Get rid of all your existing
employees before I take over".
And in case you have not heard,
National Rayon had a 18 month strike/lockout in 1984-85. They reopened in May
1985, but are back in trouble once again. And this time it looks like
"terminal" illness!
Their chief executive Mr. R. P.
Kedia is reported to have said (Fin. Exp. Oct. 17) that
— It took National Rayon 30 years
to build up a reserve of Rs. 27 crores.
— It has taken 3 years of
employee agitation to reduce it to ZERO!
And further east in Durgapur, The
Alloy Steel Plant (ASP) of Central Government has accumulated a loss of over
Rs. 117 crores!
With manpower numbering 7400 and
earning an average of Rs.
Scan_0023.jpg
35,000 per year (highest amongst
SAIL plants), direct manpower-cost alone comes to Rs. 26 crores/year! And from
October 3, they have "stopped working". (This assumes that they were
"working" earlier!!)
Mr. Nayak, a Senior Executive of
that Company has appealed to the employees in the following words.
"In view of disturbing
financial position of the Company, such a plant would have to be closed down
but, this was not done because it is still hoped that the plant will recover by
the determined and united efforts of all of us.... Any industry has to make
internal efforts to counteract adverse external conditions in order to
survive.... Total manpower should not be further increased. This is a necessity
for the survival of ASP.... it is well-known that overmanning led to reduction
of efficiency of individuals as well as groups of people".
Turning to the agreement signed
between Tamil Nadu Electricity Board (TNEB) and the unions, we find that the
staff strength will be reduced as follows:
— Field staff - 19300
— Revenue staff - 3610
— Stores staff - 150
Total: 23060
But will someone explain the
meaning of,
"The Post of Helper... has
been abolished but 18250 helpers now in employment will not lose their jobs as
26700 posts are lying vacant because of no recruitment to this cadre since
1974."
I have asked for details, but I
suppose they know what they are talking.
Whichever way you look, the
message is clear.
It is no more
"Produce or Perish"
It is,
"Produce productively or
perish"
In the context of Powai Works,
this reads,
"Produce more with less
people or perish".
And we do not have to go very far
to understand why I am making such a statement.
In the seventeen months, (since
we signed our 4-year agreement), the D.A. has gone up as follows:
|
D.A. (Rs./Month) |
Increase (Rs./Month) |
|
|
April 84 |
Sept. 85 |
|
|
Min. D.A. |
906 |
1021 |
|
Max. D.A. |
2160 |
2436 |
38
After we allow for,
— Service increment of April 1984
— Normal increment of April 1984
— Normal increment of April 1985,
wages, at Powai, have gone-up as
follows:—
Total wages (Rs./Month) at
midpoint of the grade
|
Month |
Clerk I |
Steno A |
TA I |
HS |
SB |
SSA |
|
April '84 |
3366 |
3253 |
3251 |
3208 |
2530 |
2246 |
|
Sept. '85 |
3728 |
3643 |
3635 |
3585 |
2987 |
2629 |
|
Net increase per month) |
362 |
390 |
384 |
377 |
457 |
383 |
Wages include Basic, DA, HRA,
LTA, SPL Allowance, Medical Allowance and Conveyance Allowance.
And what is expected to happen to
our manpower strength at Powai?
Let us see
|
Retirements in Calendar
year 1986 |
Net additions planned
during budget-year 85-86 |
|
|
1. Sup/Off/Cov. |
14 |
14 |
|
2. M.R. (Unionised) |
14 |
21 |
|
3. D.R. (Unionised) |
14 |
21 |
|
Total |
42 |
78 |
(*excludes all types of
Trainees.)
39
Scan_0024.jpg
What I do not know for sure is,
"While calculating net
additions whether replacements for persons retiring are included or
excluded".
And I suppose, it would be a safe
guess that
"Department-heads will
certainly ask for replacements of employee separations due to
death/resignation/termination".
What will this do to us? This
rising manpower and galloping wages?
If there is very little we can do
to stop wages from rising, let us at least bring down manpower!
And let us do this before some of
our products sink below the minimum profitability line, taking some of us with
them!
It is time to stop saying
"this is not my job"!
Tomorrow there may be no job!
December 6, 1985
40
Productivity and unemployment
Does increasing productivity
increase unemployment? Let's look at the fundamental definition of
Productivity. Productivity is equal to
$$\frac{\text{Output}}{\text{Manpower}}$$
Let us take an example of our
famous MK-1 starter.20
Over a six year period (from 1979
to 1985) the MK-1 assembly workers' productivity rose by 24.8 per cent.21
During the same period,
(1979-1985) the wages of the Assembly worker went up by 282 per cent!!! But the
CPI Index went up by only 179 per cent in the same period.22
So you have seen that
productivity increase, means "doing the same with less manhours".23
That means, we require less men
than before (to produce the same quantity).24
That means, "surplus"
people.25
That means, unemployment!26
Seems so simple! Some people (the
surplus-ones) must lose their job!27
By now, you are itching to ask28!
"If that is so, why the hell
must we increase productivity? If that means throwing some people on the
roads!"
If we do not throw some of our
people on the road, the competitors will throw all of us on the road!
If our productivity does not
increase (even at the cost of a few jobs), our cost will keep going up and we
cannot sell our products in the market.
And, if we cannot sell our
products, we do not need anybody.
— the Managers
— the Engineers
— the Accountants
— the Stenographers
41
Scan_0025.jpg
— the Store-keepers
— the Worker
— the whole lot!!
And this is what seems to be
happening in Europe & elsewhere right now. To give you an example, please
see the chart below showing number of employees shed by 8 reputed companies.
|
Name of Company |
Employees shed or proposed
to be shed (Nos.) |
|
1. AT & T's Information
System Division |
24,000 |
|
2. Ford Motor Co. |
10,000 |
|
3. Union Carbide Corpn. |
4,000 |
|
4. C B S |
2,000 |
|
5. Motorola Semi-Converter
Group |
9,200 |
|
6. Du Pont |
11,200 |
|
7. Kodak |
9 per cent of its workforce |
|
8. Warner-Lambert Co. |
21,000 |
Source: Fortune (International)
Magazine October 28, 1985
Compared to America, and Japan,
the European productivity continues to be low. Hardly a day passes without some
European factory closing down (because they cannot sell their expensive
products), throwing hundreds of employees on the road.
This is especially true of the
European Automobile Industry. This is why I have made some notes from a recent
article in the TIME magazine, which I am reproducing below. Now, I would like
you to answer the question.
"How come, Europe, whose
productivity has remained static/ stagnant over the last 8/10 years, has a
rising level of unemployment, whereas America, which has increased its
productivity has created 18,00,000 new jobs during the same period?"
Did you say, "...increased
productivity means losing jobs?".
February 12, 1986
42
A country fights back
Bob Hawke became Prime Minister
of Australia in March 1983.
Until 1980, he was the head of
"Australian Council of Trade Unions". That makes him a strong labour
leader.
Before Bob became Prime Minister,
Australian economy was in a bad shape. Unemployment was close to 10 per cent
and inflation had crossed 11 per cent.
But within 2 years of Bob taking
over the Government, economy started growing by 5 per cent every year,
inflation came down to 5 per cent and unemployment dropped to below 8 per cent,
the budget deficit came down from 29$12$ billion to 30$5.5$ billion.31
But things started getting bad
again in 1985.32
— Unemployment again went upto
7.8 per cent33
— Inflation climbed back to 9.2
per cent34
— Export deficit rose by 14 per
cent35
So Bob has decided that his
country must fight back—and he is telling his countrymen,36
"As a consequ37ence, we
have, for the time being, to accept a reduced standard of living and,
permanently increased standard of effort."
Although Bob runs the risk of
becoming unpopular (especially with his trade-union friends) he has taken the
following decisions:
- In place of two big wage increases every year, the
workers will get only one wage increase this year—and that too a small 2.3
per cent!
- An appeal to the Directors and Senior Managers not
to raise their own salaries.
- Income-tax to continue at present level. Reduction
promised in September to be postponed.
- Public services (such as transport, hospitals,
education , etc.) will be reduced.
- To get their benefits, unemployed persons will have
to clean streets and parks.
43
Scan_0026.jpg
- Imports will be reduced.
We don't know from where Bob got
these ideas. One possibility is that he got these from Prime Minister Lee of
Singapore.
Lee announced a freeze on wages a
few months ago, in his tiny country. Singapore is a small country—about the
size of Andheri + Vile-Parle + Santacruz! Well, may be you can add Goregaon!!
But its exports are more than the
exports of the whole of India!
Singapore's economy was growing
by 12 per cent-15 per cent each year for the last 15 years (against 4 per
cent-5 per cent growth of our economy). But 1985 turned out to be a bad—very
bad-year for Singapore too. There was no growth in economy—a round 0 (zero) per
cent!
But Prime Minister Lee is a tough
man. He has ruled Singapore with an iron-hand for the last 25 years. He begins
each day by running 4 kms. And he keeps his 40 lakh countrymen running for
survival.
Because, like Japan, Singapore
has no natural resources and therefore it must import all raw materials,
process them and export finished products.
What, Singapore adds to the
imported raw materials is its own labour—the labour of 40 lakh citizens. And if
this labour becomes expensive, Singapore is doomed!
So Lee has ordered a nation-wide
wage-freeze.
Fighting for survival is never
sweet—it is always bitter.
And what works for a country,
also works for a company.
If we don't implement a few tough
decisions right away, we too may not be far from a wage-freeze!
What are these decisions?
— Stop all overtime, everywhere.
Do you know how much we spend on
overtime every year?
In Powai - Rs. 48 lakhs
in Canteen - Rs. 27 lakhs
Rs. 75 lakhs
To this if we add the overtime
wages of
— Madh/Tenaj/Ewaz/City Offices,
I am sure the figure could add up
to Rs. 85 lakhs per year.
Let us get rid of this evil
completely in 1986-87.
All that we have to do is to make
sure that we do not waste those 20-30 minutes during change of shift! and we
save Rs. 85 lakhs per year!!
As simple as that! Unless some
employees want to make it tough!
August 3, 1986
44
Not alone
We are not alone.
When it comes to cutting costs
and raising productivity, we have got company.
And who are they?
It is an interesting list
comprising
— 125 mills of National Textile
Corporation (NTC)
— Hindustan Machine Tools (HMT)
— Heavy Engineering Corporation
(HEC)
— Bharat Heavy Electricals Ltd.
(BHEL)
— Bharat Heavy Plates &
Vessels (BHPV)
— Burn Standard Company (BSC)
And what are they trying
(especially things which we have not tried yet!)?
The Central Government has told
General Managers of 125 textile mills that after April 1987, Government will
not reimburse their cash losses.
And what are NTC's problems?
- Low Productivity
- Low Output
- High wages (34 per cent-207 per cent of output
value)
- Excess Manpower (20 per cent-25 per cent of
workforce)
- Lack of discipline
How do they propose to solve
these problems?
— Economy drive
— Cut non-productive expenditure
— Recruitment freeze
— No promotion
— No revision of wages
— No replacement against
retirement (550 in last 2 years)
— Greater delegation of authority
to GMs
— Introduce new blended fabrics
— Introduce staple and blended
yarn
45
Scan_0027.jpg
— Suspended 3 senior executives
and a General Manager!
If all of this sounds drastic,
remember that during the last 3 years, these mills have incurred losses
totalling Rs. 717 crores!
That is yours (and mine)
tax-money!
As far as the steps proposed to
be taken by the others is concerned, we are told that:—
HMT will
— raise export percentage from
12.4 per cent to 20 per cent (including tractors & watches)
— modify existing products
— introduce new products
— do more project-consultancy
etc.
— save 2.5 per cent of turnover
(sales) during 86-87 & 87-88 (we are ourselves aiming at about 1.5 per cent
in 1986-87).
HEC will reduce costs by Rs. 10
crores in the current year through
— saving energy (power)
— reducing inventory from 7.3
months' stock to 5.2 months' stock
— reduce wastage
— upgrade technology
— stop fresh recruitment
— reduce surplus workforce
BHPV will also
— save Rs. 50 lakhs every year by
installing word-processors & micro-computers
— increase capacity utilisation
from 66 per cent to 75 per cent
— reduce working capital need
— improve material handling.
The newspaper does not tell us
about the plans of BHEL—whereas
BSC lists the following problems
(but no solutions!)
— Lack of professional managers
— inadequate funds for
modernisation
— high age of shop-floor
management and of all things,
— low pay-scales! (I wish we had
that problem!)
But whereas problems cannot be
borrowed (these are our own creation), solutions can be borrowed. I would like
to hear from you which of these solutions we should try in our company.
August 20, 1986
46
Point of no-return?
Is the American Steel Industry
about to disappear from the scene?
Perhaps not—at least not in the
near future. But it could very well happen within 15 years—before the arrival
of the 21st century! May it be it is in the final act of a 3-act drama.
One company—LTV—has already
applied for "Bankruptcy protection". This means, the banks cannot
recover its loans and the company can retrench all employees—without paying any
compensation!
But the company about which I
want to talk to you today is a company called USX—the largest steel-maker in
America—which will soon become the smallest—or may not even make any steel
before long!
The USX Story
(Source: Business Week: 18.8.86)
At one time, USX was known as
"U.S. Steel"—the largest steel manufacturer in the world. Chairman is
David Roderick. The Company had a steel-making capacity of 379 lakh tons of
steel.
From 1978, USX started reducing
its capacity. In the last 8 years it reduced it to 262 lakh tons. It closed
down 20 factories and retrenched 27,000 workers.
During the next 4 years
(1986-1990), USX is planning to close down another 4 factories, retrench
another 7,444 employees and bring down capacity to 165 lakh tons of steel.
So USX will be bringing down
— capacity by 57 per cent
— employee strength by 38 per
cent.
But what is the reason behind all
this chopping and chipping?
If you want a one-word answer, it
is "COMPETITION".
If you want a two-word answer, it
is "COMPETITION & HIGH LABOUR-COSTS".
To give you a better idea—
— In the steel industry,
world-wide, surplus capacity is 2000 lakh
47
Scan_0028.jpg
tons of steel.
This means fierce competition.
American steel makers are finding it difficult to sell steel at $ 400 per ton.
— American labour-costs are 33
per cent higher than the Japanese labour-costs and 700 per cent higher than the
South Korean labour-costs!
So what can USX do?
— USX has started sub-contracting
in a big way and reduced its own labour-force. This has helped it to boost
productivity. Earlier USX spent 10.8 man-hours to produce one ton of steel. Now
it spends only 4 man-hours (its own man-hours) to make one ton of steel.
But this has not helped—not
enough.
Chairman Roderick says only 2
things can help—
— Wage and Benefit cut (he has
submitted a formal demand to the Union on July 29th).
— Company's right to assign jobs
and fundamentally reorganise work crews with no union interference.
He calls these his "last
ditch attempts to restore profitability".
The Union has responded by going
on strike from 1st August—their first strike since 1959.
The question is,
"Did the management fail to
make the employees—and the union—see the dark clouds on the horizon before
reaching the point of no-return?"38
or39
Like any good, Australian
ostrich, the union—and the workmen—hid their face under the sand to ignore the
storm!40
As far as Powai-works of L&T
is concerned, I do not wish to sound like a pessimist but at least, I do not
wish to be accused of the single biggest managerial failure—the failure to
share the facts of life with the employees.41
August 24, 198642
4843
No Escape in the sky!44
If you have problems on earth,
can you run-away in the sky to escape?45
Perhaps not. But if you have
problems in the sky, where can you run for an escape?46
Sometime back, I wrote to you
regarding the loss-making public-sector (Government) companies which are trying
to cut costs. But because the Government owns these companies! (and the public
owns the Government!), they can never become bankrupt! They can go on making
losses forever!—as long as you and I keep paying taxes.47
But a "private-sector"
company (owned by share-holders) cannot afford to make a loss. I cannot even
afford a lower profit!—whether it is L&T or Eastern Airlines of America.48
What is happening to Eastern
Airlines?49
— 12 50per cent drop in income
despite 5 per cent increase in capacity
— Fierce competition from other
airlines
— Loss during Jan/Feb/March
1986—Rs. 144 crores.
— Loss during April/May/June
1986—Rs. 57 crores.
— Forced to cancel 3 per cent of
daily flights due to MAIN-TENANCE BACKLOG.
After reading this, my wonder
that "Texas Air" (another airline company) purchased Eastern Airline!
Although taken over by
"Texas Air", Eastern Airline is fighting a better battle of survival.
Chief Executive Joseph Leonard
has issued following orders:
- Freeze all expansion-plans
- Cut operating costs by Rs. 130 crores within one
year
- Senior managers to cut expenses
- Cancel Miami-London flight
- From Charlotte city, cut 41 flights (out of 53)
- Sell-off many Boeing 727 airplanes
- Lay-off (send home temporarily) surplus employees
- Within 3 months, cut fuel-bill by Rs. 100 crores
(already achieved)
49
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- For 4600 pilots, flight attendants and non-contract
workers, cut pay and benefits by 20 per cent (already done)
When International Association of
Machinists—IAM (the Labour-Union), refused to agree for a similar 20 per cent
cut in the wages of the 12,000 workers, the management had no choice but to
sell the company to "Texas Air".
And this has forced Joseph
Leonard to write to all employees,
"We may have to consider,
however reluctantly, a period of consolidation or even retrenchment".
What Joseph is trying to tell his
co-workers is that,
"When a company is fighting
for survival, there are no sides such as the Union and the Management (and the
supervisors and officers!). There is no escape from the sky!"
August 29, 1986
Source: Business Week—Aug. 18,
1986
50
The good times/The bad times
Sometime back, I wrote to you
regarding Prime Minister Bob Hawke of Australia and President Lee of
Singapore—how both are trying to improve the economy of their respective
countries and, in the process, taking some unpopular decisions—(most effective
medicines are bitter!).
Going through my old newspaper
cuttings, I came across some of these decisions which, I think, are equally
relevant to our own country in 1986.
Singapore enjoyed an annual
growth rate of more than 10 per cent in 1970s and early 1980s—but registered an
unprecedented 2 per cent negative growth in 1985.
Opening the parliament on
February 21, 1986, President Lee said,
"Last year's recession
marked the end of an era of high growth and relatively easy progress for
Singapore. My government has taken some steps to reduce business-costs and
restore competitiveness. I urge the people to react to this adversity cohesively
and decisively"
Finance Minister Dr. Richar Hu
announced,
"About 130,000 public
servants in Singapore will not be paid this year's increase in the National
Wage Council Salary in view of the current economic hardship"
(Now compare this with the
announcement of our Finance Minister Mr. V. P. Singh on 21st August 1986, that
class B, C & D government employees will get only pay-scales announced by
the 4th Pay Commission from October 1986).
And how did the Labour Union of
Singapore react?
Example No. 1
"How can we ask for a
salary-increase when we fully understand that the country's economy is in bad
shape!".
— Mr. S. Kandaswamy
General Secretary
51
Scan_0030.jpg
Catch them doing something
right
A few days back, a
shop-representative came and asked me,
"Sir, is it true that last
night you came to Powai around 11.30 p.m. and caught some employees playing
cards during working-hours?".
The suddenness of the question
did surprise me but I managed to reply,
"No, I did not surprise
anyone last night—but since you asked, do people often play cards during the
second-shift?"
I was not prepared for what I
heard next:
"It is not often in
second-shift; it is often in the third-shift! If only managers paid surprise
visits at night, they would know what is going on—and they would be able to
catch the culprits".
I have been thinking eversince.
How many employees come in third shift? May be 245 out of our 7332 employees.
Then there are 305 working-days in a year. Even if I wanted to, how many nights
can I make a surprise-visit to Powai? May be 10 in a year? And how many
dishonest (time-stealer) thieves will I manage to catch? May be 5—may be 10?
But on the other hand, is it not
more likely that for every one dishonest employee doing something wrong in the
middle of the night, there are perhaps 100 honest employees doing something
right during the broad day-light of the day-shift?
So why not concentrate on
"catching them doing something right?" and telling the rest of Powai
about them? That way, may be more and more employees will feel motivated to do
more and more right things! And very soon the w-o-u-g "acts" will
disappear!
I got just such an opportunity
recently when I received a note from Mr. C. S. Martin of Switchgear Prototype
Shop. Reproduced below is what Martin had to tell me:
54
"Dear Mr. Parekh,
Sub: ECD 1.8.86
In response to your call for
suggestions on the above subject, my feedback to you is as follows:
- We, the 25 from the Prototype Shop (PSW 21-13) had
our first meeting on ECD on 18.7.86 wherein we discussed the need for ECD
based on circulars issued by the management, and from the word go after a
few probing questions by all regarding the genuineness of ECD it was
decided to give full co-operation.
- Though our output is not easily quantifiable being
a development department, I can assure you that the extra efforts our boys
are putting in will definitely result in at least 10 to 20 per cent more
output and better quality of prototype.
- Suggestions regarding productivity improvement that
came forth during the discussions are as follows:
a. Previously one TA was handling
Tool Stores, Machine Maintenance, Planning of material, vendor follow-up, etc.
and Stores activity was taking up most of his time—hence it was decided that
each Fitter will take the tools from the open cupboard and keep it back after
use. This has resulted in better machine maintenance, planning, etc.
b. Work tables and Chargeman
tables in the department were rearranged to bring in maximum efficiency.
c. Everybody agreed to give full
co-operation to each other in order to increase productivity and quality of
work in the department.
- Lastly, as a feedback to you on ECD we felt that
this should have been done long back i.e. ECD.
Personally speaking and in my own
opinion I feel that cutting down on overtime, reducing varieties in the canteen
like serving only one type of soup, stopping of sweet dish or even reducing
varieties of vegetables is a good idea, but I still wonder whether it was
really necessary to stop Mutton dish which is the main dish for us
non-vegetarians, are we saving substantial amounts on this item—instead we
should strive to increase productivity at all levels.
The pressure must be felt right
from the top and everybody from JGM, DGM, Managers' and others down the line
who are responsible for Production in one way or the other should come right
down on the shop-floor and spend a few minutes everyday and show their interest
and concern for productivity and I am very
55
Scan_0031.jpg
Amalgamated Union of Public
Employees (AUPE)
Example No. 2
"About 10,000 employees at
44 firms in the industrial and business sectors have agreed to accept yearly
wage rise of about 4 per cent of usual 6.5 per cent".
— Union Official
Singapore Manual & Mercantile
Workers' Union
And an August 20th report from
the Australian city of Canberra says that Finance Minister Paul Keating is
cutting U.S. dollars 1.9 billion (Rs. 2337 crores) from Government spending on
— Welfare
— Health
— Education
— Defence and
— Foreign Aid.
Keating says there will be ZERO
real growth in government spending and Prime Minister Bob Hawke (one time
trade-union leader) adds,
"I am prepared to risk
election-defeat to achieve a budget which is appropriate to our economic
decline. This is our greatest crisis since World-War-II".
In size, Thailand is much bigger
than Singapore but much smaller than Australia. So Thailand is sandwiched
between the economic crisis of the two countries!
A report from Thailand says,
Labour unions in the automobile
industry have agreed to a reduction in wages so as to avoid the possible laying
off of workers, according to a source in the International Metal Workers
Federation.
The unions, the source said, were
very much concerned about the worsening situation in the local automobile
industry as it would affect the employment of thousands of people working in
this and other related industries. He said several companies have already
reduced workers' wages by about 20-25 per cent with the agreement from the
unions so as to save workers' jobs.
And in INDIA?
According to an expert's
estimate, the proposals contained in the 4th Pay Commission Report will cost
the Government Rs. 17,000 crores
52
during 1986-1990! This is only
for the Central Government employees.
But suppose similar pay-scales
are granted to
— the State government employees?
— the public-sector employees?
— the private-sector employees?
As per EMF report, as far as
international competitiveness is concerned, India is second—from the bottom!
Only Mexico is worse than us! But at this rate how long before we replace
Mexico?
How long before the wind of
self-sacrifice from Australia, Thailand and Singapore reaches the shores of
India?
September 5, 1986
53
Scan_0032.jpg
sure that with the co-operative
atmosphere prevailing in Powai our Productivity will far exceed our
expectations.
The following personnel from
Prototype Shop would like to see the film "Productivity—We learn from the
Japanese" any day after $15.45$ hours but preferably on Friday.......
With best regards,
Sd/-
C. S. Martin
Congratulations, Martin—and
congratulations to your 25 colleagues—for allowing me to catch you doing
something right!
Sd/-
September 23, 1986
H. C. Parekh
P.S: And for this reason, I have
decided to ignore the following anonymous note received on 22/8/86.
"H C P
Request you to personally make a
surprise visit to Shop III—1st floor Mezzanine Pantry—PSW East, between 7.40 am
and 8.10 am and see for yourself the number of union representatives collected
inside the room and having a merry time everyday. I am not disclosing my name
for obvious reasons."
56
Scan_0033.jpg
* आपली संस्कृती म्हणजे 'एस्केलेटर'
संस्कृती! *
(फलक लेखन अंतर्गत खासगी दिलजमावडीकरिता)
मी विचारतो,
"दारावर लावलेले फलक वाचिकांना काही वेगळेच सांगून जातात का?"
"येथे तर ठीक चल."
- 'पुस्तकाचे हाताळण सर्व क्षेत्रामध्ये चालते.'
- 'येथे सर्व प्रकारच्या फाईल्समध्ये काम चालते.'
- 'येथे सर्व प्रकारचे काम केले जाते.'
- 'येथे काम होत नाही.'
- 'येथे काम चालू आहे.'
- 'येथे काम चालू नाही.'
- हाच आहे फरक.
ज्याप्रमाणे 'स्काला-मोबाईल एस्केलेटर'
जागा गरमवायला लावतो.
त्याचप्रमाणे 'एस्केलेटर'ची जागा गरमवायला लावतो.
होय! आपली संस्कृती म्हणजे एस्केलेटर'
संस्कृती आहे.
मी तुमच्याशी बोलतो.
'एस्केलेटर' म्हणजे काय?
मी विचारतो.
'एस्केलेटर' (D. A.) चा सिध्दांत म्हणजे माणसाच्या मूळ सवयीचा हिस्सा आहे. 'बाबूलांच्या'
'आरामदायी' गरजांचा नाही. 'दासांच्या' राक्षसी गरजांचा नाही. कारण 'D. A.' मध्ये आपणच वाढ करतो.
आधुनिक जीवनामध्ये,
तुमची मुल्ये काय आहेत?
'आराम' आणि 'नियम'
तुमचे तत्वज्ञान बनले आहे.
'अस्वस्थता' आणि 'स्वार्थ'
हे तुमचे मूल्य बनले आहे.
आपला 'एस्केलेटर'
वाढतो. त्यामुळे तुमच्या 'इतरांनी' वाढवले नाही तर तेच 'गरिबी' मध्ये ओढले जातात.
जे काम तुम्ही आठ तासांत करता,
तेच काम तुम्ही 'दोन'
तासांत पूर्ण कराल तर, तेच 'उत्पादन' तुम्ही एका आठवड्यात मिळवाल.
आणि जर तुमचे उत्पादन कमी झाले,
तर तुमचे उत्पादन विकत घेणारे 'इतर'
लोक 'गरीब'
राहतील.
उदाहरणार्थ:
काही दिवसांपूर्वी 'केल्व्हिनेटर'
कंपनीचे कर्मचाऱ्यांचे उत्पादकता '७५' टक्क्यांनी वाढली.
तरीही त्यांचा नफा '०.८'
टक्क्यांवरून '०.५' टक्क्यांपर्यंत खाली आला.
कारण त्यांच्या उत्पादन खर्चात '५'
वर्षांत '१३' टक्क्यांनी वाढ झाली.
आणि या १३ टक्क्यांत 'D.
A.' चा किती वाटा आहे?
'D. A.' चा वाटा '९'
टक्के आहे.
तुम्ही, तुमच्या उत्पादनात '७५'
टक्के वाढ केली, पण तुमच्या 'D. A.' मुळे झालेल्या वाढीने ती सगळी वाढ खाऊन टाकली!
एस्केलेटर वर बसला की खाली उतरणे कठीणच.
आणि मी तुम्हाला आठवण करून देतो.
तुमच्यावर 'काहीतरी'
नेहमी पाहत आहे.
तुमचे पांघरुण ओढले जाणे हा तुमचा 'स्केल-मोबाईल एस्केलेटर'
आहे.
आज मी तुम्हाला 'नियम'
आणि 'अडथळे'
यांच्याबद्दल विचारतो.
तुमच्या नोकऱ्यांचे आणि कंपनीच्या 'स्वार्था'बद्दल काय विचार आहे?
काय तुम्ही तुमचे उत्पन्न 'शून्यावर'
आणायचे ठरवले आहे?
(अक्षय पाठीवर मी. वि. ग. देसाई (डिव्हिजनल मॅनेजर—केमिकल डिव्हिजन) यांनी खालील चार्ट पाहिला.)
(एक चार्ट D. A. आणि CPI मध्ये वाढ दाखवतो)
फेब्रुवारी २८,
१९८४
Scan_0034.jpg
मी विचारतो,
* एस्केलेटर संस्कृती *
(फलक लेखन अंतर्गत खासगी दिलजमावडीकरिता)
खालील फलक वाचताना,
मी वाचकांनी आणि खासगी-कर्मचाऱ्यांनी खालील माहिती वाचणे आवश्यक आहे.
ही माहिती नियमांबद्दल आहे.
- मी वाचकांना विचारतो, नियमांमुळे उत्पादकता वाढते की कमी होते?
या विषयावर लिहिलेला कागदपत्र वाचकांना विचारायचे आहे:
काय या 'नियमांत'
'ईर्ष्या' आहे?
- 'तुम्ही' कशाबद्दल बोलत आहात?
- 'तुम्ही' किती वेळ घालवत आहात?
मी तुम्हाला आठवण करून देतो.
काम करणे ही एक उपासना आहे. आणि मी तुम्हाला नेहमी पाहत आहे!
मी तुम्हाला 'एस्केलेटर'
खाली उतरण्यास सांगत आहे.
एस्केलेटरचा सिध्दांत 'माणसाच्या मूळ सवयीचा भाग'
बनला आहे.
- आज 'मी' तुम्हाला 'नियमां'बद्दल बोलतो.
- आज 'मी' तुम्हाला 'गरिबी' बद्दल बोलतो.
मी तुम्हाला खालील गोष्टींची आठवण करून देतो:
- D. A. (Dearness Allowance) मध्ये वाढ झाली की,
उत्पादन खर्चात वाढ होते.
- उत्पादन खर्चात वाढ झाली की, किंमतीत वाढ होते.
तुम्ही, तुमच्या उत्पादनात
$75$ टक्के वाढ केली, पण तुमच्या $D. A.$ मुळे झालेल्या वाढीने ती सगळी वाढ खाऊन टाकली!
मी तुम्हाला खालील प्रश्नाची आठवण करून देतो:
एस्केलेटर वर बसला की खाली उतरणे कठीणच.
- आज मी तुम्हाला 'काम' आणि 'पैसा'
याबद्दल बोलतो.
- आज मी तुम्हाला 'गरीबी' आणि 'नोकरी'
याबद्दल बोलतो.
(एस्केलेटरच्या सिध्दांत वरून एक चार्ट दाखवला आहे.)
दि. २४ जाने १९८५


































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